Athena Controls, Inc.
5145 Campus Drive
Plymouth Meeting, PA 19462

Toll-Free (In U.S.)
800.782.6776

Tel: 610.828.2490
Fax: 610.828.7084

sales@athenacontrols.com

© Athena Controls, Inc. 2006

Hot Runner Controls

Bedros Hot Runner Control System

Solid as a rock with the look of a "Goddess", Athena’s stylish new Bedros is compact, robust, and specifically designed to deliver more functionality than standard controls in medium-sized multizone runnerless control applications. The new Bedros gives you expanded mold storage capabilities and a fully featured, yet intuitive,easy-to-use touch screen that greatly simplifies various module system setup, control, and storage functions.

Download:
Datasheet

Website:
bedroscontrol.com

Prewired Combination Mold Junction Box for Hot Runner Wiring

Athena Prewired Combination Mold Junction Boxes are available in three different models and offer a fast and simple method for mounting of power and thermocouple connectors to the mold. Each box contains a terminal strip for easy wiring of the power connector without having to crimp the wires.

Each Box
Is Constructed of Plated Heavy Gauge Steel
Has Drilled Holes for Quick Mounting of the Box to the Mold
Features Pre-Numbered Terminal Strips to Correspond with the Power Connectors
Comes with All Necessary Mounting Hardware

Download:
Datasheet

Series IMP

Athena’s Series IMP Modules use microprocessorbased circuitry to perform all required control functions. Units have built-in diagnostics and are fully self-tuning– setpoint temperatures are maintained without the need to manually preset or adjust the control temperature.

• Simultaneous digital setpoint and digital temperature indication
• Available in 15-amp modules as well as single-zone 15- and 30-amp portable temperature controllers
• Athena’s Controllers are compatible with all D-M-E Company’s G SERIES and SMART SERIES® ITC, MCS, YUDO® and INCOE® brand mainframes.
• CompuStep® feature removes moisture from the heater before full power is applied
• CompuCycle® feature improves response time, reduces thermal fatigue and prolongs heater life by applying AC power smoothly and continuously
• Manual control for non-thermocouple applications, provides standby or “weekend” heat or to manually control temperature if a thermocouple fails
• Diagnostic and protection features include power “on,” power to load, manual made, and over/under temperature, plus indicators and system protection for reversed and open thermocouples
• SafeChangeTM “hot swap” feature allows safe removal and replacement of module

Download:
IMP Datasheet (units shipped prior to July 2009)
IMP Datasheet (units shipped after to July 2009)
IMP Instruction Manual (units shipped prior to July 2009)
IMP Operator Guide (units shipped after July 2009)

Series RMB

The Athena Series RMB is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. It features an easy-to-use operator keypad, two LED displays, and three discrete indicators for heat-current, alarm and manual mode. Athena’s mainframes are compatible with all D-M-E Company’s G SERIES and SMART SERIES,® ITC, MCS, YUDO® and INCOE® brand mainframes.

• Accepts Type J or Type K thermocouple input (jumper selectable)
• Auto-tuning, with adjustable proportional band and rate
• Bumpless auto/manual transfer
• CompuStep® bake out feature prevents moisture at startup
• Built-in loop break, short, open, and reverse thermocouple protection
• Built-in triac safety protection
• Ground-fault protection
• Preset alarms at 30° F (17°C)
• Jumper-selectable soft-start mode
• Current monitor feature displays average current to load
• SafeChangeTM “hot swap” feature allows safe removal and replacement of module
• CE compliant

Download:
Datasheet
Manual

Portable Mainframes


Athena Portable MFL Mainframes offer the flexibility of 1 to 3 zones of control at 15 amps per Zone. The MFH Mainframes offer Zone control up to 30 amps.

The portable mainframes support the following Athena control modules: IMP, RMA, RMB and RMC.

Download:
Datasheet
Manual

5 Plus Zone Mainframes

Download:
Datasheet
Mainframe Installation Manual

Mold Power Cables

Download:
Datasheet
Connector Diagram

Thermocouple Cables

Download:
Datasheet

Flexible Mold Power and Thermocouple Cables

Athena’s new Flexible Mold Power and
Thermocouple Cables are available for 5-12 zones in lengths from 10-20´, and are produced through an extrusion/corrugation process that produces a seamless, corrugated nylon tube.

• Features 100% Stranded Wire for Maximum Flexibility and Durability
• Has Connections that are Fully Tested for Wiring Integrity
• Special Transition and “Y” Cables are also Available

Download:
Datasheet

Mold Connectors

• Thermocouple Connectors
• Mold Power/Input Connectors
• Combo Connectors for Tri-ZoneTM System

Download:
Datasheet

Mold terminal mounting boxes

• MTC Terminal Mounting Boxes for Thermocouple Connectors
• PICL and PICH Terminal Mounting Boxes for Mold Power Input Connectors (15 amps)
• PTCH and PTCL Combination Terminal Mounting Boxes (30 amps)

Download:
Datasheet

Hot runner control system accessories

Transformer kits are fully wired and include enclosed transformer (480 Vac 30 in, 240 Vac 30 out) with adjustable voltage taps, power cable to main frame, disconnect switch, extra fuses, and floor stand with all hardware. Other transformers are available for your particular power requirements.

Download:
Datasheet

Series RMA

The Athena Series RMA is a microprocessor-based, single-zone temperature controller specifically designed for runnerless molding applications. It features an easy-to-use operator keypad, two LED displays, and discrete indicators for heat output, alarm, degree F/C indication, manual, and closed loop mode.

• Compatible with industry standards control modules and mainframes
• Accepts Type J thermocouple
• Bumpless auto/manual transfer
• CompuStep® bake out feature prevents moisture at startup
• Built-in loop break for open heater, shorted triac, reversed or shorted thermocouple
• Open thermocouple break protection with jumperselectable shutdown or average power output based on operation
• Preset alarms at 30°F (17°C)
• SafeChange™ “hot swap” feature allows safe removal and replacement of module
• CE compliant

Download:
RMA Datasheet
RMA Setup and Operation Manual (units shipped prior July 2009)
RMA Operator's Guide (units shipped after July 2009)
RMA Setup and Operation Manual (units shipped after July 2009)

Series RMC

The Athena Series RMC brings new and highly productive benefits to injection molders looking for a modular hot runner controller that’s flexible, easy to set up, and simple to operate. Using the popular Modbus® communications protocol, the Series RMC gives users the ability to set or change all zones, either remotely from a desktop computer, or (with the ALL command) from any other individual RMC module in the mainframe.

• Choice of three default modes for open thermocouple condition
• Built-in triac safety protection
• Accepts J or K thermocouple input
(jumper selectable) • SafeChangeTM “hot swap” feature allows safe removal and replacement of module
• CompuStep® bake out feature prevents moisture at startup
• Built-in loop break, short, open, and reverse thermocouple protection
• Boost” mode for temporary % of power output increase
• Ground-fault protection
• Adjustable setpoint limits
• Stores highest temperature detected
• Current monitor feature displays average current to load
• CE compliant

Download:
Datasheet
Operator's Manual
Configuration and Operation Manual
Configuration Record Form

Series RMT

The Athena Series RMT is a microprocessor-based, dual-zone temperature controller specifically designed for runnerless molding applications effectively doubling the zone count per module without doubling the price. It features two easy-to-use operator keypads, four LED displays, and discrete indicators for heat output, alarm, degree F/C indication, manual and closed loop mode.

• Accepts Type J thermocouple
• Bumpless auto/manual transfer
• CompuStep® bake out feature prevents moisture at startup
• Built-in loop break for open heater, shorted triac, reversed or shorted thermocouple
• Open thermocouple break protection with jumperselectable shutdown or average power output based on operation
• Preset alarms at 30°F (17°C)
• SafeChange™ “hot swap” feature allows safe removal and replacement of module
• CE compliant
• 15 amps per zone

Download:
Datasheet
Series RMT Setup and Operation Manual
Series RMT Operator's Guide

Horizontal Portable Controllers


IMP/P

Athena’s Series IMP Modules use microprocessor-based circuitry to perform all required control functions. Units have built-in diagnostics and are fully self-tuning– setpoint temperatures are maintained without the need to manually preset or adjust the control temperature.

Download:
Datasheet
Manual


RMC/P

The Athena Series RMC brings new and highly productive benefits to injection molders looking for a modular hot runner controller that’s flexible, easy to set up, and simple to operate. Using the popular Modbus® communications protocol, the next-generation RMC gives users the ability to set or change all zones, either remotely from a desktop computer, or (with the ALL command) from any other individual RMC module in the mainframe.

Download:
Datasheet
Manual

Custom and Combination Cables

• Custom Cables for INCOE® and Fast Heat® Systems
• Combination Power and Thermocouple Cable (One zone per cable)
• Combo Output Cable for Tri-ZoneTM System

Downloads

Datasheet

Prewired Terminal Boxes

Prewired 5, 8, 12-Zone Mold Junction Box for Hot Runner Wiring

Athena Prewired Mold Junction Boxes feature an innovative design that makes hot runner wiring fast, easy, and logical. Boxes contain a 25-pin power connector for 15 AMP/240 zones, and a 10, 16 or 24 pin thermocouple connector.

Download:
Datasheet

Portable Mainfame Accessories

• 5-Pin Combination Power and Thermocouple Connectors for Portable Controllers (one per zone required)
• NEMA Connectors for Portable Controllers
• Individual 5-Pin Cable for Portable Controllers (one per zone required)
• Combo Cable for Tri-Zone System
• Combo Connector for Tri-Zone System

Download:
Datasheet

Series SY Dual-Voltage Hot Runner Control System

Athena’s dual-voltage hot runner control system combines 240 Vac and 24 Vac into one mainframe cabinet, eliminating the need to maintain two separate systems. This configuration is typically used in applications where the heaters for the manifolds operate on 240 Vac power and the injection nozzles operate on 24 Vac power. The control system includes the mainframe cabinet with a fused circuit breaker/ disconnect switch, stepdown transformer, floor stand and a special safety interlock which prevents the insertion of 24 Vac control modules into a 240 Vac slot in the mainframe.

• The Series RMB or RMC control modules are available for use in the dual voltage mainframes
• Communications available with RMC control modules
• CE approval
• Wide range of accessories available for customizaton of control system

Download:
Datasheet